Enhancing Mixing Efficiency with Shuanglong’s Patented Lump Breaker
In the world of industrial mixing, achieving a consistent and high-quality product is paramount. Shuanglong’s patented Lump Breaker, also known as a chopper, plays a crucial role in this process by effectively breaking down lumps during the mixing phase, particularly when liquid is sprayed onto the materials. This innovative equipment is designed to enhance the efficiency of mixing operations across various industries.
S&L Chopper Standard Design
The S&L Chopper boasts a robust standard design that includes:
Sealing Mechanism: Equipped with a labyrinth seal and air purge seal, ensuring reliable operation and minimal risk of contamination.
Structure: Features multiple blades and a petalled knife design, allowing for effective lump breaking.
Power Options: Available in power ratings of 4KW to 5.5KW, catering to different operational needs.
Speed Variability: Operates at speeds of 1440rpm or 2880rpm, providing flexibility in processing.
Construction Materials: Blades are made from mild steel, SS304, or SS316, with hard metal welding for enhanced durability.
The chopper comes completely assembled and is ready for installation, making it a convenient addition to any mixing setup.
Key Features and Benefits
Versatile Cutter Head: The cutter head can be customized in various forms to suit different applications, ensuring optimal performance in diverse settings.
Coaxial Structure Design: The S&L Chopper features a coaxial structure that ensures good concentricity and longevity, with a chopper speed of up to 2880rpm.
Effective Sealing: The combination of labyrinth and air purge seals operates effectively, with an air pressure of 0.5 bar. This design minimizes air consumption while providing reliable sealing, thus preventing contamination.
Integrated Structure: The practical design eliminates dead angles, facilitating efficient mixing and easy cleaning after installation.
Optimized for Lump Mixing
The S&L Chopper is engineered for high efficiency, specifically designed to break up multiple lumps in bulk powder materials. It consists of upper and lower flanges, along with horizontal rotating shafts equipped with state-of-the-art blades. The precisely designed blade spacing prevents lumps from passing through without being cut, ensuring a smooth and controlled granulation process.
During the cooperative operation of the mixer and chopper, the process generates minimal dust and fines, resulting in a qualified product suitable for businesses of all sizes. The sealing rubber used in the chopper is FDA certified, ensuring non-contaminated vessel conditions and prolonging the lifespan of the equipment.
This innovative design allows for more effective product mixing by the main mixer, significantly improving product consistency. The S&L Chopper is now widely utilized in various mixers, including horizontal ribbon mixers, plowshare mixers, and Vertical Ribbon Mixers.
A Recommended Addition to Your Equipment List
We highly recommend adding the S&L Chopper to your mixer spare parts list. With a short delivery time, you can save on time costs; choppers can be ready for shipment within just seven working days after the order is received. Additionally, for minor damages, the blades can be easily replaced with minimal adjustments by the customer.
